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About Us   /   Factory Direct Savings

About the Factory

In 2006 the idea of a super efficient through-put factory began to grow. Because our factory's production is determined by direct customer sales through our stores, a scalable and adaptable manufacturing system was created by fusing J.I.T. (Just In Time) manufacturing concepts and eliminating W.I.P. (work in process) handling. Less than a year and a half later, we produced our first mattress out of the new facility and knew that we had a facility that was to be fair, one of the most advanced and efficient in the world.


How We Roll

Scalability, nimbleness and the ability to adapt to any market conditions were key components in the design of our facility, featuring an infrastructure that can double production capacity literally overnight, cross dock flow and little to no warehousing of finished product; the new Denver Mattress manufacturing facility is a highlight reel of efficiency...but don't worry it's not all work on the inside, we've got a really neat paint job on the walls too.

Not only does our process create one of the most efficient mattress assembly lines in the world, it also ensures that it is one of the most consistent. Because we own our own nationwide truck fleet that is routinely delivering products to our chain of stores, we can use a single super-efficient factory to produce our mattresses and piggyback them to anywhere in the country. By not having multiple factories, managers and workers, we are able to maintain high quality control standards, and deliver a more consistent product at or below the cost of multiple factory producers.


History of Denver Mattress Company®

Part of the Furniture Row family of companies, Denver Mattress was born out of the waterbed boom of the 1980's and began producing soft-sided waterbed inserts for Big Sur Waterbeds in 1988. Adapting as the waterbed wave receded, Denver Mattress began producing innerspring mattresses for the Kidz Beds® line in 1992 and shortly thereafter began producing full-line conventional adult size bedding to compliment the bedroom sets being sold through Oak Express. In April, 1995 Denver Mattress opened the first Denver Mattress store in Denver, CO. and has since expanded to become one of the largest privately held mattress company in the United States with over 90 locations in 30 states.


Just Plain Smart

Plant Based Foams, Recycled Steel, Ultra-Efficient Manufacturing and our Materials Recapture System isn't just good for the planet, it's good for business.

Plus within our state-of-the-art and one-of-a-kind factory, we produce almost all of our own products.

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Don't Get Bit!

Protect your guests and your property with Bed Bug Solutions from Denver Mattress. Call us today for this month's promotional details!

Don't miss out on this or any other special offers by checking back often or signing up for our newsletter with email only promotional offers.

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Meet our Team!

After all the effort you put into caring for your guests, isn't it about time you were pampered? If you don't think so, We Do!

Take just a minute to Meet our Team of Customer Service professionals who know the true meaning of the term 'Hospitality' and are ready to help you.

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